Garner Industries, including their BinMaster division, was awarded ISO 9001:2015 Quality Management System certification for consistently demonstrating products and services that meet customer and regulatory requirements and a commitment to enhancing customer satisfaction. 

If you need an extremely reliable and accurate level sensor and have an existing 1-1/2” opening for mounting, this new model of the NCR-80 non-contact radar may be just the right solution for you.

Have you found that costs often double by the time you mount, wire, and install a sensor? Wouldn’t it be helpful to work with a manufacturer that helps you reduce the total time and cost of installation? Today it seems that every level sensor company offers a high‐powered non‐contact radar. However, not all of them offer a total solution. BinMaster, with its vertically integrated machine shop and in‐house engineering department makes sure you not only get the sensor you need, but the solution you need at a budget that won’t break the bank.

BinMaster’s GWR-2000 guided microwave level transmitter provides continuous level measurement in vessels up to 100 feet tall with accuracy of ±0.08 inches (2mm). It utilizes time domain reflectometry (TDR) to continuously measure the distance, level, and volume of powders or solids in bins, tanks and silos. This sensor features hazardous location approvals, a very small upper dead zone, and assures highly accurate level measurement in low dielectric materials down to 1.3. It has 4 -20 mA and Modbus RTU communication options, making it compatible with an HMI or PLC, as well as BinMaster's eBob LAN-based software program or BinView cloud-base monitoring.

The BM-TSM-EX mercury-free tilt switch features C/US Class II, Division I Groups E, F and G and ATEX Zone 21 hazardous location approvals. The innovative, patented tilt switch was designed for affordable, high level detection of powders and bulk solids in bins, tanks, and silos containing materials with a bulk density of at least 15 pounds per cubic foot. The shaft of the tilt switch is custom-made in lengths from one foot up to eight feet in length and is available with either a paddle or sphere mounted at the end of the shaft.

The new LL-100 laser level measurement sensor from BinMaster is used for level control, plugged chute detection, and monitoring buildup. The laser technology measures a single point on the material surface in a tight 1° beam, so there is no beam divergence, making it suitable for use in very narrow vessels or constrained spaces. This non-contact device can be used in bulk solids, pellets, or granular materials of all material dielectrics in a variety of vessels. Narrow beam laser measurement technology is resistant to reliability issues caused by surface angle, slope, texture, granularity, or material color.

BinMaster has introduced a series of BinCom modules that enable a SmartBob sensor to send data to the BinView web application to provide instant access to bin level data on any device with an Internet connection. A SmartPhone, tablet, or PC can be used to get timely, remote data access to all bin level measurements from local and corporate-wide locations.

BinMaster of Lincoln, Nebraska and Device Solutions Inc of Morrisville, North Carolina have announced their strategic alliance that will revolutionize remote monitoring with end-to-end solutions for sensor-based networks. The companies have teamed up and designed systems that automate data collection, dissemination, and reporting.

(Lincoln, Nebraska—October 21, 2015)  The new BinMaster HD probe is a heavy duty, stainless steel probe that can be attached to either the PROCAP I or PROCAP II capacitance probes. This rugged probe comes in a standard 8” length and features a PRO-Shield to guard against false readings from material buildup on the probe. The wide diameter of the probe increases the surface area for maximum sensitivity and performance. It is suitable for use in temperatures up to 500°F (260°C), making it appropriate for challenging applications such as fly ash or clinker. Because the probe is solid and 1” in diameter, it is resistant to bending and extremely durable. It can be used for low or high level detection in heavy materials such as coal, aggregates, grains, or other materials with a high bulk density.

(Lincoln, Nebraska- July 8, 2015) K-State has unveiled the Kansas State University Bulk Solids Innovation Center in Salina, Kansas. This $3.5 million facility is the first, and only one, of its kind in North America and will provide students with the opportunity to learn from valuable hands-on experience. It is designed as a space to research the science behind bulk solids materials. With an improved understanding, business operations in the industry can maximize efficiency and productivity. The Innovation Center was funded by public and private money, including a $1 million economic development grant. 

(Lincoln, Nebraska—April 14, 2015) The new BinMaster plugged chute detector is a pressure switch specifically designed to alert when a chute becomes clogged with material. It features a heavy spring and rugged diaphragm material that makes it ideal for use in chutes transporting flowing grain, seed, feed or other granular or pelleted materials. It offers UL Class II, Groups E, F & G explosion-proof certification and can be used in hazardous environments where there is a risk of combustible dust. When a chute becomes plugged, it provides an audible or visual alert when attached to a horn, siren, light or alarm panel.

BinMaster introduces an innovative weight-and-cable based level sensor for mounting on the side of the bin, tank or silo. The SmartBob HM – for horizontal mount – can be used when it is not possible to install the sensor on the top of the bin. The SmartBob HM features a rigid extension that is custom-made from 12” to 36” long to install on the side of the bin through a 4” opening.

BinMaster introduces the Flow Detect 2000, a reliable, non-intrusive instrument for the detection of solids flow or no flow in various applications in the material handling industry. It prevents downtime caused by blockage, conveyors running empty, no material flow to-and-from a process, or loose slide gates that can cause production loss and equipment failure. 

Garner Industries of Lincoln, Nebraska announces the promotion of Scott McLain to Chief Executive Officer & President of Garner Industries. Scott is a graduate of Nebraska Wesleyan University and joined the company in 1992, having served as President since 2000 in progressive roles managing the company’s sales, marketing and manufacturing operations. This promotion recognizes Scott’s experience developing and leading Garner Industries to substantial growth by expanding sales, executing investments in infrastructure, and implementing disciplined cost management.

Garner Industries, manufacturer of BinMaster® inventory management systems and bin level indicators, has announced the promotion of Jenny Christensen to vice president of marketing for both the Garner and BinMaster divisions. Christensen is responsible for driving the company’s brand strategy and revenue growth through new products and the use of innovative marketing platforms to expand the company’s diverse customer base.

BinMaster Level Controls introduces the 3DLevelScanner HC for accurately measuring highly corrosive materials in bins, tanks, and silos. The scanner features self-cleaning technology and an ability to infiltrate large amounts of dust, which allows it to perform reliably in harsh environments. The device allows plant operations to manage silos in real-time through the 3DMultiVision software or an HMI, allowing for the accurate monitoring of the volume of material in the vessel. The device measures from various points within the silo, ensuring that managers receive a true volume measurement of the material in the bin. Acoustics-based technology paired with 3D mapping capabilities ensure that accurate information is reported.

BinMaster has announced a new flexible shaft rotary for detecting high levels in bins containing rock, aggregates, coal, ores or other lump materials. This type of rotary extension may be desirable in conditions where a rigid extension could be damaged or bent by heavy material. 

BinMaster^® Level Controls of Lincoln, Nebraska, USA introduces all new content on its Web site at www.binmaster.com. The company presents its extensive line of continuous level inventory management systems and point level indicators in a bright, fresh and easy-to-navigate content management system.

BinMaster Level Controls announces a new vibrating rod for sediment level detection designed to measure the level of solid material that has settled in a tank containing liquids. It is used to detect when a layer of solid material reaches a specific level in a tank. The vibrating rod vibrates in water and then stops vibrating when the solid material reaches the level of the probe. When wired to a horn or alarm panel, personnel are alerted when the sediment has reached the probe and the sediment needs to be removed from the tank.

BinMaster Level Controls of Lincoln, Nebraska, USA announces the introduction of the standard VR-21 vibrating rod level sensor and solid extended VR-41 vibrating rod level sensor with approvals in the US and Canada to CSA standards for Class II, Division I, Groups E, F, and G for hazardous locations. Enclosure type certifications for these models include NEMA 4X, 5 and 12. This vibrating rod level switch is used to detect high-, mid- and /or low-level in bins, silos and hoppers containing powders or dry bulk solid materials.

BinMaster Level Controls of Lincoln, Nebraska, USA announces the introduction of the BinMaster Guided Wave Radar (GWR-1000) level sensor for measuring powders, bulk solids and liquids in vessels up to 78’ tall. The GWR-100 provides highly accurate level measurement utilizing time domain reflectometry (TDR) to continuously measure the distance, level and volume of material contained in bins, tanks and silos. It performs reliably and is immune to dust, humidity, temperature, pressure and bulk density changes as well as noise that might be present when filling or emptying the vessel.

BinMaster Level Controls announces the 3DLevelScanner has received FM approval to Canadian standards (cFMus) which allows installation of the 3DLevelScanner in potentially explosive environments. The 3DLevelScanner is listed for FM Approval to Class I, II Division 1, Groups C, D, E, F, and G. It meets Canadian standards CAN/CSA C22.2 No. 25 (1966), CAN/CSA C22.2 No. 157 (1992), CAN/CSA C22.2 No. 1010 (2004), and CAN/CSA E61241-1-1 (2002). These new approvals enable customers in Canada who require hazardous location approvals to safely install the 3DLevelScanner in their facilities.

BinMaster Level Controls announces the introduction of the 3DLevelScanner HE designed for use in storage silos containing challenging materials such as clinker, alumina, and fly ash. This new model of the 3DLevelScanner has an operating temperature range of up to 250°F (120°C) to accommodate higher temperatures that may be present when material that has been heated in the production process is conveyed into storage silos. The 3DLevelScanner HE is ideal for use in the cement, aluminum and power industries where there are multiple challenges such as dust or high humidity and very large silos where the material surface in the bin may be uneven and difficult to measure.

BinMaster introduces a newly designed weight and cable, "bob" style SmartBob-TS1 continuous level sensor with a sealed electronics compartment to meet the challenges of dusty environments.  The SmartBob-TS1 is proven accurate and reliable in applications when the sensor is used to measure powders or granular materials in bins, tanks and silos where high levels of dust are present, especially after the filling operation.

BinMaster Level Controls announces the introduction of 3D MultiVision, a Windows-based inventory management software for the 3DLevelScanner that enables users to view data for multiple bins in a single window. 3D MultiVision software can be used with all versions of the non-contact, dust penetrating 3DLevelScanner including the S, M, MV and MVL models. By clicking on a single bin, users can zoom in on detailed information for the bin including minimum, maximum and average levels and see the 3D visualization of bin content for the MV and MVL models. The software allows multiple users at multiple locations to view bin level and volume data 24/7 via their Local Area Network (LAN).

BinMaster® Level Controls has been awarded the 2010 Best Sales Performance of the Year award for the 3DLevelScanner by APM Automation Solutions. BinMaster is the first and only private label distributor of the 3DLevelScanner in the United States and Canada, with its dedicated sales and technical staff having installed hundreds of the advanced systems in the last two years. The 3DLevelScanner is a non-contact, dust-penetrating sensor that takes multiple measurements in the bin to provide highly accurate level and volume measurement data. Its accompanying software features a unique 3D visualization tool to help detect cone up or down, sidewall buildup or bridging in a bin.

BinMaster Level Controls has introduced a SmartBob-TS1 cable-based sensor for bins up to 60 feet tall. Manufactured in BinMaster’s Lincoln, Nebraska plant, this continuous level measurement sensor is ideal for operations with multiple, smaller storage and process bins containing powders or bulk solids. This compact, rugged SmartBob-TS1 sensor weighs less than 10 pounds and works effectively in environments where airborne dust and filling noise can prevent other types of continuous level devices from working reliably. The bin level data generated by the SmartBob-TS1 can be viewed from a control console mounted conveniently at the base of the bins, with eBob software loaded onto a personal computer, or via BinView Web-based software that also has the ability to send automated alerts and emails to a cell phone or iphone.

BinMaster Level Controls announced Scott Bonine has joined the company’s sales team as a sales manager for its line of point and continuous bin level sensing devices. Scott will support the expansion of BinMaster’s distributor network both domestically and internationally by developing new territories, recruiting distributors, providing product training, and customer sales call support. Scott has almost fifteen years of sales experience in the level controls industry, where he has been responsible for developing and supporting sales through a worldwide distributor network.

BinMaster Level Controls has introduced a stainless steel process connection for the BMRX and MAXIMA+ rotary level indicators that is designed especially for use in corrosive materials. The 304 SS solid stainless steel fitting is available in both 1-1/4” and 1-1/2” NPT sizes and comes with a stainless steel seal/bearing carrier. Rotaries equipped with this connection are configured so all materials that come into contact with the rotary are stainless steel, making it ideal for applications such as food processing or in caustic materials.

Garner Industries, parent company and manufacturer of the BinMaster brand of level controls in Lincoln, Nebraska, has received ISO 9001:2008 certification of its quality management system. First certified to ISO 9001:2000 in 2005, this updated quality certification confirms the company’s dedication to providing the highest level of customer satisfaction by adhering to processes supported by a quality management system which complies with the most recent global quality standards.

The BinMaster SHT or Super High Temperature vibrating rod features a newly developed piezo system built specifically for higher process temperatures up to 482°F (250°C). The SHT is extremely durable due to the unique design of the patented re-enforced membrane and the new piezo system that features a standard insulation tube that insulates the electronics from excessive heat. The entire probe is constructed of stainless steel, and the electronics are mounted inside an IP66 / IP67 aluminum enclosure for advanced protection.

BinMaster Level Controls of Lincoln, Nebraska, USA announces the BM-30 LGX particulate monitoring system designed for general process and environmental monitoring. Applications for the BM3-LGX include continuous emissions monitoring, baghouse filter leak detection and process particulate flow monitoring. It detects many types of particulate including solid particulates such as dusts, powders, granulars and pellets. The BM-30 LGX is designed to help companies meet regulatory requirements by detecting leaks before emissions are visible, and prevents the escape of valuable or dangerous powders while providing a cleaner, safer workplace.

BinMaster Level Controls and Digi International have collaborated on the development of BinMaster’s BinView Web-based bin, tank and silo monitoring solution. The solution enables remote wireless inventory management of stored material from any PC with Internet access. This saves customers time and money by eliminating the need for on-site remote bin level measurements. It also minimizes farm management mistakes that can lead to massive livestock losses due to increased visibility of bin/tank/silo information. The solution includes BinMaster SmartBob2 and SmartBob-TS1 sensors mounted on the bins and a Digi Connectport™ X gateway running the SmartBob application to provide bin level measurement data that can be accessed easily via the Internet.

BinMaster Level Controls of Lincoln, Nebraska, USA announces the introduction of BinView – a Web-Based monitoring solution for bins, tanks and silos that enables remote wireless inventory management of stored material from any computer connected to the Internet anywhere in the world. The core components of the solution are BinMaster’s SmartBob2 and SmartBob-TS1 sensors mounted on the bins, a wireless or wired data communications network, a gateway to provide connectivity to a personal computer or IP network, and data collection software that can be viewed by any authorized individual via an Internet connection.

BinMaster announces the SmartBob-SS sensor, which is specially designed to measure submersed solids under water. The SmartBob2-SS sensor option is a proven solution for brine interface applications, when the requirement is to measure the level of solid material below a liquid surface, such as measuring the level of settled salt under water. SmartBob SS is just one of various sensor options that can be used in conjunction with the SmartBob weight and cable inventory measurement system.

BinMaster has appointed Cape Instrument Services CC of Cape Town, South Africa as distributor for the company’s SmartBob continuous level management system and point level controls throughout the country of South Africa. Cape Instruments will sell, install and service the BinMaster SmartBob cable-based inventory management system plus its rotary level indicators, capacitance probes, vibrating rods, diaphragm switches, and flow and dust detection products.

The SmartBob C-50 Analog Expansion Console enables monitoring of multiple bins equipped with SmartBob2 or SmartBob-TS1 sensors from a single C-100 Control Console, offering the benefits of significantly reducing the amount of equipment needed to monitor multiple bins, simplifying installation, and reducing overall equipment and wiring costs. The C-50 is the latest enhancement to BinMaster’s SmartBob cable-based inventory tracking system, which is designed to reliably measure the level of powders, granules, pellets, and dry bulk solids as well as liquids in all types of bins, tanks and silos.

BinMaster Level Controls introduces enhancements to its SmartBob2 weight and cable inventory management system for powder and bulk solids measurement in bins and storage silos up to 180 feet tall. Consisting of SmartBob measurement devices, control consoles and eBob reporting software, BinMaster provides an automated wired or wireless inventory monitoring and reporting solution for the grain, seed, feed, cement, coal, aggregates, food, chemical, pharmaceutical and plastics industries.

BinMaster Level Controls of Lincoln, Nebraska, USA announced the launch of an all new Web site at www.binmaster.com. The fresh, new design and content is focused on helping customers find the bin level control technology that is most appropriate for their application and providing a valuable technical resource for customers and distributors.

BinMaster has launched a new SmartBob2 Console – model C-100 – which provides the ability to remotely initiate and view measurements from up to 128 SmartBob2 remotes. The SmartBob Console provides basic, local control and monitoring of all vessels connected to the network from a single console, significantly reducing the amount of equipment needed to monitor a large number of vessels and thereby reducing costs.